Weld Automation on Gullco International, Inc.

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	Weld Automation
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		KAT® Rigid Track Travel Carriage System (9) Download Product Brochure Welding Carriage • Programmable • Low Voltage • All Position • Variable Speed Incorporating Gullco's highly versatile "G Type" control Reliable automation that improves quality and reduces costs in welding and cutting operations The Gullco Rigid KAT ...




		KAT® Flexible Track Travel Carriage System (9) Download Product Brochure Welding Carriage • Programmable • Low Voltage • All Position • Variable Speed Incorporating Gullco's highly versatile "G Type" control Reliable automation that improves quality and reduces costs in welding and cutting operations The Gullco Flex KAT® is used throughout the world to automate a wide variety of welding and cutting operations. It is a rugged, reliable precision travel carriage designed for use flexible track which ...




		KAT® Weld Oscillator (19) Download Product Brochure Stepper Motor Electronic Radial and Linear Oscillator This advanced oscillation “package” is designed to increase production and improve the quality of the weld produced in automatic mechanized welding operations by minimizing weld defects such as poor penetration, incomplete fusion, overlap and undercut. The GK-200 Series compact oscillator carriage combination comes with the option for linear or radial oscillation head and can be equipped for use on either rigid or flexible track. The oscillator is available with a linear, ...




		KAT® Welding Carriage Indexer Combination (18) Download Product Brochure Automates Overlay/Cladding Welding Operations The Gullco KAT® Indexing System is typically used to automate single or multi-head overlay/cladding welding operations, hard surfacing, etc. The automatic routine drives a motorized device (either the KAT® carriage or the motorized rack arm), cycling back and forth between limit switches. When the device that is cycling reaches a limit switch, it pauses, and the other ...




		KAT® Welding Carriage Auto-Weld System (18) Download Product Brochure The KAT® Carriage Auto-Weld enables a wide variety of automated welding cycles that can be repeatedly performed along any plane. The advanced Auto-Weld control monitors, via distance travelled, and responds to limit switches mounted on the KAT® which in turn respond to adjustable activators mounted at appropriate positions on the KAT® ...




		Orbital Pipe Welding Carriage - Pipe Kat® (2) Download Product Brochure High Deposit Rate More Arc On Time Easy To Use Quick Setup Time Gullco PIPE KAT® Automated Pipe Welding System with integrated wire feeder unit incorporates 40 IPM welding carriage design with quick action mounting for ease of installation. The carriage is equipped with a high speed return feature for faster repositioning of the carriage. The PIPE KAT® also comes equipped with a linear oscillator with adjustable weave width and weld joint centerline adjustment and all electronic ...




		Portable Trackless Welding Carriage - MOGGY® and Magnetic MOGGY® (6) Download Product Brochure Ideal for automatic horizontal fillet, lap and butt welding operations Controls are available to perform continuous and/or stitch weld operations Dual gun holder assembly is available for efficient simultaneous welding Wheels on the standard Moggy can be reversed to allow the moggy to run on standard v-groove track The magnetic moggy has a magnetic base that clings to the vertical member for out of position applications MOGGY...




		Trackless Welding Carriage w/ Integrated Wire Feeder - 400 MOGGY® (2) Download Product Brochure Carriage Features: - Integrated Wire Feeder for Improved Effiecency and Productivity - Holds up to 12” Diameter Spools - Continuous or Stitch Welding Modes - Step Back Feature Reduces Weld Cracks - Programmable Control Additional carriage options are available: - Lap Weld Guide Wheels - Attachment for Internal Radius Welding - Protective Pelican® Case - V-Groove Track The 400 MOGGY® is a trackless welding carriage with an ...




		Electronic Seam Tracking System - KAT® Tracker (2) Download Product Brochure KAT® Tracker Electronic Seam Tracking System ...high precision tracking system that maintain the torch in optimum operating position regardless of variations in the weld seam...providing improved quality and efficiency in a wide variety of welding operations. The quality and efficiency achieved with today’s automated welding systems can be impaired by material warpage, misalignment, irregular edge fit-up, different material thickness and other ...




		Electronic Arc Height Sensor - E.A.H.S (2) Download Product Brochure The E.A.H.S works by measuring welding current, comparing it to a target value that has been set by the operator and automatically adjusting the height of the welding gun to maintain the target welding current. The Model GK-203-400 is a standalone unit meaning it does not interface with the wire feeder. The arc activation trigger signal of the welding equipment that is used to start/stop the welding process must come from a seperate piece of equipment, for example customer supplied control of other Gullco equipment. This advanced Electronic ...




		Mechanical Seam Tracker and Height Sensor System (3) Gullco Mechanical Seam Trackers and Height Sensors are designed for use with the Gullco Kat Travel Carriage to accurately maintain the required, pre-set distance between the gun or torch and the workpiece in automated welding and cutting operations. Three models are available to effectively meet various application needs. All are constant velocity, spring-type sensors utilizing hardened and ground slide bars with recirculator ball bushings to provide 1-3/4” (44mm) of torch float. Other float distances available on request.




		KAT® Automatic Gouging Machine Download Product Brochure Small • Compact • Powerful Performs smooth consistent gouging operation in the flat, horizontal and vertical down position using the SYMEX STAR TRAC II Automatic Gouging System. use for continuous gouging of long seams in the manufacturing of ships, pressure vessels, tanks, bridges etc. high resolution voltage control capability regulates accurate gouging depth to a machine-like tolerance of ± .015” (0.4mm) even over a warped plate. total weight approximately 49 lbs less track. equipped to work with 3/8” to ...




		KAT® II All Position Travel Carriage Download Product Brochure This system* incorporates everything required to automate your cutting/ welding operations...quickly, easily, economically. It is comprised of the KAT® II travel carriage and rigid 8 ft. (2438mm) straight track and torch or gun holder assembly. The carriage travels in a forward or reverse direction (vertical or horizontal) on its track, moving the torch or welding gun along the pre-set path at precisely controlled speeds. The accuracy, uniformity and quality of the cut or weld is improved. Productivity is ...




		Submerged Arc Welding System SAM® (6) Download Product Brochure Heavy Duty MOGGY® for Submerged Arc and Mig Welding The versatility and reliability of the world famous Gullco MOGGY® trackless travel carriage system and a variety of quality engineered components combine to provide a highly flexible self-contained welding unit. This Gullco unit is designed to produce precision, quality Submerged Arc or MIG ...




		Side Beam Welding Carriage Download Product Brochure Gullco Variable Speed Side Beam Carriages have a load capacity up to 1000 lbs. This unit is controlled by a Gullco closed loop tack feedback low voltage GSP microprocessor pulse width modulation motor control interfaced with the forward/stop/reverse switch, infinitely variable 4-turn speed potentiometer with LED display and limit switches for arc start time delay and end of travel. Ideal for Mounting: Mig Wire Feeder Submerged Arc Head, Wire, Flux Seam Tracker Gullco Side Beam Carriages are very versatile and can be equipped with a ...




		Welding Positioner (12) Download Product Brochure Increase productivity, quality and profitability in circumferential welding applications Gullco's Welding Positioner is a positive drive rotary turn table complete with mounting flange, drive and tilt mechanism and Microprocessor based pulse width modulation motor control. Standard and Programmable models are available. The welding positioner is driven by a low voltage permanent magnet motor and gearhead power unit assembly. The microprocessor motor control enables operator interface of start, stop, clockwise rotation, neutral, counter clock-wise ...




		Self-Centering Welding Gripper Download Product Brochure This 3 jaw self-centering gripper is designed for use with all welding positioners including Gullco’s GP/GPP-200 Series of positioners. It provides high levels of efficiency and versatility in operations involving welding of fittings, flanges, etc. Specifications are provided on the reverse of this sheet. Contact Gullco or your Gullco distributor for more detailed information. Quickly and Easily Mounted on any make of positioner, turntable or tailstock using three bolts provided with the gripper. Self-Centering ...fast, smooth close/open ...




		Automatic Rotary Weld System Download Product Brochure Automate your circumferential welding operations and add efficiency and increased precision with the highly flexible Gullco Automatic Rotary Weld System. rotary weld table with tack feedback interfaced with a PLC...providing precision stop/start, weld stop/start, adjustable rotation speed, weld overlap, multipass welding and tack welding accurately adjustable tailstock with 6” (152mm) pneumatic clamping slide motorized torch positioning slide...enabling quick and easy loading/unloading of the workpiece maximum weight capacity 300 lbs ...




		Automatic Rotary Weld System Download Product Brochure An Accurate and Reliable Automatic Rotary Weld Production System for a Fraction of the Price of a P.L.C./Servo System. Gullco’s new microprocessor control not only provides improved speed regulation to Gullco’s proven “GP” range of positioners, it also allows the positioner to be expanded into a fully automated welding cell. The control uses a tach feedback system to ensure smooth and accurate rotation of the workpiece and has the ability to activate pneumatic welding gun holder and wire-feed/arc activation signals, based on an operator defined ...




		Kamel Pipe Turning Rolls (3) Download Product Brochure Reduce pipe preparation costs with this rugged, portable equipment which rotates pipe from 2” to 16” (51 - 406mm) diameter. Two models are available; Model KR-200-L has a turning capacity of 1500 lbs (680 kg), and an infinitely variable forward/reverse speed range of 1-35.4 ipm (2.5-89.9 cm/min). Model KR-200-M has a turning capacity of 1500 lbs (680 kg) and an infinitely variable forward/reverse speed range of 2.2-70.8 ipm (5.6-180 cm/min). Rotation speed is precisely controlled and displayed in inches/mm per minute on an LED readout. Contact Gullco or your Gullco ...




		Overlay Gantry/Cladding System Download Product Brochure ...




		Gullco Gantry/Bridge Systems Download Product Brochure Custom Engineered to Automate Welding/Cutting Operations Gullco Gantry Units are custom designed assemblies that are used in a variety of applications such as automated seam welding, fabricated assemblies, stiffener seams and automated cutting operations such as stripping and edge preparation. Gullco will custom design a gantry/bridge unit to meet your specific requirements. A wide variety of custom design features and efficient, high quality Gullco systems and components provide cost effective, reliable solutions for your welding/cutting needs.




		Welding Track Vacuum Mounting System Download Product Brochure The Gullco vacuum mounting systems are designed to firmly hold the KAT® Rigid and Flex Tracks in position on magnetic and non-magnetic materials. The systems are rugged and dependable while incorporating a light weight design for portability. There are Vacuum/ KAT® carriage packages specifically designed for automatic welding and cutting applications. PORTABLE VACUUM UNIT Model GV-168-50 Comprised of ...




		KAT® Rigid Track, Flex-Tracks and KAT® Track Mounting Devices Download Product Brochure




		KAT® Travel Carriage Accessories Download Product Brochure